120 Degree Standard Water Heating System Mold Temperature Controller Unit

Model NO.: MPW
Control Mode: P.I.D. Microprocessor
Temp. Working Range: +15 to 120 Degree
Emp. Control Accuracy: Within +/- 0.1 Degree
Heating Type: Circulating Heating
Cooling Method: Direct Cooling
Guarantee Period: 15 Months
Lifetime: More Than 5 Years
Application: Plastic Injection Molding
Trademark: MAIPT
Transport Package: Wooden Case as Usual
Specification: 620*325*645
Origin: China
HS Code: 8419899090
120 Degree Standard Water Heating System Mold Temperature Controller Unit

MPW series Mold Temperature Control Unit is designed for process heating requirements up to 120°C. Available up to 48kW and from 10 to 120 gpm.


FEATURES:                                       OPTIONAL FUNCTIONS     

* Thermometer for return water                     * Control mode: PLC  
    
* Switchover of heating power                      * Explosion-proof device     
  
* Control mode: Microcomputer control              * RS485 remote control function 

* Automatic air-exhausting after startup              * Instant cooling and shut down function 
     
* BY-PASS pressure release loop for hot oil         * Customizable multi-point Temp.unit   
   
* SUS integrated pipelines for less pipe resistance   * Customizable horse power for water pump 
       
* System pressure&Functional test before shipping   * Customizable heating power for water pump 

      
SPECIFICATION TABLE FOR MPW SERIES
 
ITEM UNIT MPW-05(A) MPW-10(A) MPW-20 MPWP-10 MPWD-10
 Heating Capacity KW 6 9 9 9 9+9
 Max. Power Consumption KW 7 10 11 10 20
 Power Supply   AC3∮ 380V { 3Phase + Earth }  
 Temp. Control Range ºC  +15 ~ 120  
 Temp. Control Accuracy ºC PID±1ºC PID±0.1ºC PID±0.1ºC
 Heat Transfer Medium   Water
 Horsepower of Pump hp 1{0.5} 1 2 1 1+1
 Pump Flow L/MIN 33{26} 100{33} 150 100 100+100
 Pump Pressure KG/CM2 2.0{1.5} 1.6{2.0} 1.8 1.6 1.6
 Cooling Method   Direct Cooling
 Alarm Function   Pump Reversal / Phase Loss / Water Shortage / Overheating / Overload 
 Cooling Water Pipe INCH  1/2  1/2  1/2  1/2  1/2
 Circulating Water Pipe INCH 3/8*2 3/8*4 3/8*4 3/8*4 (3/4*4)*2
 Dimension ( L*W*H ) CM 62*32.5*64.5 62*32.5*64.5 62*32.5*64.5 80*32.5*64 62*55*64.5
 Weight KG 62 72 75 62 110
Remark:
1. Above specifications just for reference, we reserve the right to change specifications without notice.
2. Above items are only a part of ours, customization for special specifications is also acceptable.  
3. Three types of contactor output optional: Physical contactor, Solid State Contactor, SCR Contactor.


SAFETY PROTECTIONS FOR MPW SERIES
 
1 Temp. anomaly  Alarm and cut off power, when cycle-oil's Temp. exceed upper limit
2 Power reverse  Power supply phase detection to prevent pump reverse, alarm indication
3 Pump overload  Thermal overload relay protect pump from overloading, alarm indication
4 Low water protection  Level-switch detects the water level, prevent low water and alarm indication
5 System lack of water  Auto water refill function
6 Pipe blockage  BY-PASS pressure release loop to protect pump
7 Pressure anomaly  Automatic stop heating operation when system pressure anomaly
8  Air exhaust Function  Automatic air-exhausting after startup
9 Short circuit  Air-break switch - releasing


Specification for MPW-10
 
No. Part Name Specification Technical Data
1   Power Supply 3N-380-50HZ
2   Hot Medium Water
3   Control Mode PC board Self-optimized microprocessor
4   Temp. Control Accuracy  PID±1ºC
5   Temp. Control Range  Inlet-Water Temp. ( +10ºC~150ºC )
6   Heating Power 9KW ( Adjustable ) 
7   Heat Exchange Area 0.2M2
8   Heating Method Direct Heating ( Indirect Cooling )
9 Pump  Model YS-20A-180
10 Power Consumption 0.75KW
11 Delivery Lift 35M
12 Flow Rate 32L/Min
13 Pipeline Diameter Hot Medium Inlet/Outlet DN10x2 ( 3/8''x2 ) 
14 Cooling Water Inlet/Outlet DN15
15 Drain Water Port DN15
16 Temperature
Controller
Model P6100 (Accuracy PID±1ºC)
17 Modulating Action Dual PID control of heating and cooling
 
18 Temp. Interaction Stick K- thermocouple
19 Display State Respectively display setpoint & real point
20 Output Select SSR output
21 Machine Frame Size L x W x H 700*360*780mm ( Exclude the casters )
22 Total Weight N.W. Approx.117KG

Configuration Table for MPW-10
 
No. Part Name Specification Technical Data
1   Power Supply 3N-380-50HZ
2   Hot Medium Water
3   Control Mode PC board Self-optimized microprocessor
4   Temp. Control Accuracy  PID±1ºC
5   Temp. Control Range  Inlet-Water Temp. ( +10ºC~150ºC )
6   Heating Power 9KW ( Adjustable ) 
7   Heat Exchange Area 0.2M2
8   Heating Method Direct Heating ( Indirect Cooling )
9 Pump  Model YS-20A-180
10 Power Consumption 0.75KW
11 Delivery Lift 35M
12 Flow Rate 32L/Min
13 Pipeline Diameter Hot Medium Inlet/Outlet DN10x2 ( 3/8''x2 ) 
14 Cooling Water Inlet/Outlet DN15
15 Drain Water Port DN15
16 Temperature
Controller
Model P6100 (Accuracy PID±1ºC)
17 Modulating Action Dual PID control of heating and cooling
18 Temp. Interaction Stick K- thermocouple
19 Display State Respectively display setpoint & real point
20 Output Select SSR output
21 Machine Frame Size L x W x H 700*360*780mm ( Exclude the casters )
22 Total Weight N.W. Approx.117KG
REMARK: Above configurations are just for reference, parts brand and Qty would be changed accoridngly.


AFTER-SALE SERVICE COMMITMENT

1- Technical Documents            
        
   All labels on machines and lay-out drawings, Electrical diagram, User Manual, will be in English. MAIPT should send all necessary files to the buyer since the third week since project execution. All documents in hard copies should be also shipped with machines together.

2- Arrangement for Installation & Testing Work      
             
a. After all machines are delivered to customer's factory; Buyer is responsible for all preparation work, e.g. electricity supply, water supply, labors and cranes, etc.
           
b. MAIPT will prepare for visa application for their engineers, who are responsible fo guide of machine installation and testing at the Buyer's factory.

c. The Buyer will buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD100 per day for each engineer.

d. Engineer will give free training lessons to labors in buyer's factory.  
                 
3- Quantity and quality guarantee  
                 
a. Quantity/Quality Discrepancy to destination port during transportation:
   In case of quality/quantity discrepancy to destination port in transportation, customer should file claim within 30 days after the arrival of the goods at port of destination. TRUEWARM will be responsible for any discrepancy of the goods caused by shipping  company and Other transportation organization and/or post office.

b. 12 months since date of bill of lading.
   During this guarantee period, MAIPT will provide spare parts without any charge in case of quality caused by us. If the malfunctions are caused by your incorrect operations, MAIPT will provide the buyer spare parts at cost price.

c. Long-term service:
   MAIPT will charge the buyer cost price of spare parts beyond one year and provide long-term  technical guide.
 

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