The high-end reducer is a key component of the belt conveyor for coal mines. The performance and quality of the high-end reducer are important for improving the production efficiency of coal mines and ensuring safe production. The high-end reducer is characterized by precise drive, precise operation, and high transmission torque. Its design and production level represents the development direction of the equipment manufacturing industry, and has thus become a hot spot and focus of market competition. Previously, the gearboxes used by Tianze Company in coal mining belt conveyors were all imported products, which not only resulted in high prices but also delayed contracts due to the procurement period, which greatly affected market development and brand building.
In order to form its own competitiveness, Tianze Company gave full play to the equipment advantages of the annual production capacity of 1,000 tons of large module gear shop invested and built by the former Ministry of Coal, as well as the technical strength of designing and manufacturing gear deceleration equipment for 38 years, and dispatched technical personnel to carry out technical research. In the design, innovative ideas, mature technologies and advanced technologies were adopted, and the cooperation with domestic professional institutes was actively strengthened. The experience of the institutions in the research of reducer theory was actively used to achieve a new breakthrough in the development of reducers. .
During the production process, the company developed the production process measures and assembly assurance measures, and established a professional processing group for machining, forging, welding and heat treatment. The production process, processing equipment, cutting amount, and process steps are strictly controlled. And inspection, especially in the heat treatment process, innovative processes, strict control, improve product performance.
The company also intensified its technological innovation work, increased its leading domestic “drive system loading test rig†and testing equipment, and promoted and applied 10 new types of cutting tools in large areas, ensuring overall quality and performance, and expanding the market for reducers and creating Tianze brand provides a strong guarantee.
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