Application of Online Inspection Machine in Food Industry

With the development of science and technology, the increase in food production and the increasing sales of products, the food industry is facing challenges such as product costs and manual management. To this end, Chu Cheng Instruments combines the actual conditions of the food industry with multiple varieties and high production efficiency to provide customers with tailor-made, cost-effective online checkweigher solutions that help customers to significantly increase production efficiency while saving Cost and manpower have won the trust of more customers!

Food Industry The food industry is a large-scale food industry with food processing as its main focus. The headquarter is located in the “Chinese Food City” in Luohe City, Henan Province. The industry adheres to the idea of ​​using large industries to develop modern food industries, forming an industrial cluster that focuses on slaughter and meat processing industries, and that aquaculture, feed industry, slaughter, and meat processing industries are prominent and industry-supporting. Shuanghui brand hot dog sausage, sausage and other products are not only well-known, but also deeply loved by consumers. They are always among the top-selling products in supermarkets across the country. At the same time, the food industry continues to introduce new taste products to cater to the different needs of consumers at all levels.

Challenges Faced China is a big meat producer and a big consumer of food. The two major advantages of resources and markets provide favorable conditions for the development of Shuanghui. As the leader of the nation's meat sausage manufacturing and processing companies, Shuanghui continuously expands, strengthens and strengthens the food industry, and continues to introduce new products for the changing market. As early as 2005, Shuanghui launched the corn hot dog intestines, which became a key product of high-grade meat products in the food industry and accounted for 1/5 of the total sales of high-grade meat products. Subsequently, consumer favorite products such as “Shuanghui ham”, “Shuanghui Wangzhongwang” and “Shuanghui Fish and Intestines” came into being.

With many products, the production line naturally needs to be expanded. In response to market demand, the food industry has continuously increased its production capacity. The packaging type of the product also ranges from the original single product packaging to multi-product packaging exclusively for supermarkets. At the end of the original production line, workers will be arranged to manually check the packaged product to pick up products that are not up to standard or that are in short supply. Such repeated work and manual demand are far from meeting current production capacity requirements. Once there is a problem of substandard quality in the production process, it is very likely to cause customer complaints. It is certain that Shuanghui’s brand image and reputation are ultimately affected.

Online Checkweigher - Economical Online Weighing Solution With the hot selling of products, cost, labor and a series of problems began to gradually troubled Shuanghui. After learning about this situation, Automation took the initiative to put forward requirements for the investigation of Shuanghui's production site. Due to the previous cooperation with Shuanghui, the production situation of Shuanghui is also basically understood. Therefore, this survey is based on the original, and the entire production process of the product line from raw material processing to filling and product packaging has been investigated for this product line. By recording the weight of the product in a certain period of time, the weight deviation of the screen display, the speed of the production line, combined with the weight requirements of the food industry for the product, automation provides integrated weighing solution for multiple products of Shuanghui.

As supermarket packaging products are multi-packed, according to the current production capacity, the speed of the production line is 120 bags/minute, and the weight of the bagged products is controlled at about 100-300g (different product weights). Shuanghui hopes to reduce as much as possible. The causes of the lack of finished products in the production process caused by various reasons. Considering the large number of production lines at Shuanghui, after integrating the actual situation on the site, we recommend Shuanghui to use the economical online checkweigher. The economical online checkweigher has a weighing range of 3kg-6kg and a theoretical accuracy of less than 1g, which fully satisfies the requirements of the food industry. It does not require a major movement of the existing production line, and the simple and hygienic structural design can be easily integrated into existing production lines. In addition, the data storage function of the economical online checkweigher facilitates the conversion of different products during the detection process. At the same time, in addition to meeting the requirements of customers for checking for shortfalls, the economical online checkweigher can effectively control the total weight of the product, reduce unnecessary waste of costs, help maximize the profits of Shuanghui, and avoid consumer complaints, thus affecting the brand. Image.

Additional benefits of online weighing At present, the food industry has gradually used more than one automated online checkweigher in more than 20 production lines, which not only greatly improves the production efficiency of meat sausage products, but also the products whose weight is not up to standard have been effectively control. From the statistics of the online checkweigher, Shuanghui's investment in raw materials has also been reasonably controlled. In order to avoid the phenomenon of substandard quality, Shuanghui has blindly increased its raw materials, and now scientifically manages production processes. Rational distribution of labor in the process reduces manpower and management costs.

From a long-term perspective, the commercial returns from the investment in the online checkweighers are enormous. The food industry has also tasted sweetness in the process of constant innovation.

The above gave you an introduction about the application of the online checkweigher in the food industry. If you still want to learn more about the online checkweigher, you are welcome to come to our company!

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